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PS21961, PS21961-A, PS21961-C
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
R
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A D N
DD K P X K DETAIL "B" F EH J C L
EE
17 16 15 14 13 12 11 10 9 8 7 6
5
4
3
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1
PS21961 / PS21961-A DD EE
PS21961-C
DETAIL "A"
V G E M HEATSINK SIDE
DD PS21961-C
R
O
A D N
P
X
K
C L DETAIL "B" W Y
DETAIL "B"
17 16 15 14 13 12 11 10 9 8 7 6
5
4
3
2
1
E FF B Q G E
H
J
W
DETAIL "A" GG
18 19 20 21
PS21961 PS21961-A
22 23 24 25
M HEATSINK SIDE Y PS21961 / PS21961-A
R U P
S Z P
T W Y W
AA (PS21961-A) BB (PS21961 / PS21961-C) HEATSINK SIDE CC
1 2 3 4 5 (VNC) 6 VUFB 7 VVFB 8 VWFB 9 UP 10
TERMINAL CODE
VP WP VP1 VNC* UN 11 12 13 14 15 VN WN VN1 FO CIN 16 17 18 19 20 VNC* NC NC NC N 21 22 23 24 25 W V U P NC
Y PS21961-C DETAIL "A"
Description: DIP-IPMs are intelligent power modules that integrate power devices, drivers, and protection circuitry in an ultra compact dual-in-line transfer-mold package for use in driving small three phase motors. Use of 5th generation IGBTs, DIP packaging, and application specific HVICs allow the designer to reduce inverter size and overall design time. Features: Compact Packages Single Power Supply Integrated HVICs Direct Connection to CPU Reduced Rth Applications: Refrigerators Air Conditioners Small Servo Motors Small Motor Control Ordering Information: PS21961 is a 600V, 3 Ampere short pin DIP Intelligent Power Module. PS21961-A - long pin type PS21961-C - zigzag pin type
*Use either Pin 9 or Pin 16 for the ground connection.
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J K L M N O P Q 07/06 Inches 1.500.02 0.940.02 0.14 1.40 0.570.02 0.740.02 1.150.02 0.14 0.13 0.016 0.060.02 0.031 1.380.012 0.070.008 0.02 0.47 Millimeters 38.00.5 24.00.5 3.5 35.56 14.40.5 18.90.5 29.20.5 3.5 3.3 0.4 1.50.05 0.8 35.00.3 1.7780.2 0.5 12.0 Dimensions R S T U V W X Y Z AA BB CC DD EE FF GG Inches 0.011 0.12 0.024 0.10.008 1.330.02 0.03 0.04 0.05 1.40 0.550.02 0.370.02 0.220.02 0 ~ 5 0.06 MIN. 0.05 0.063 Rad. Millimeters 0.28 2.8 0.6 2.540.2 33.70.5 0.678 1.0 1.2 35.56 14.00.5 9.50.5 5.50.5 0 ~ 5 1.5 Min. 1.2 1.6 Rad.
1
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21961, PS21961-A, PS21961-C IntellimodTM Module Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature* Storage Temperature Case Operating Temperature (Note 1) Mounting Torque, M3 Mounting Screws Module Weight (Typical) Heatsink Flatness (Note 2) Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate Symbol Tj Tstg TC -- -- -- VCC(prot.) VISO PS21961, PS21961-A PS21961-C -20 to 125 -40 to 125 -20 to 100 6.9 10 -50 to 100 400 1500 Units C C C in-lb Grams m Volts Volts
*The ma ximum junction temperature rating of the power chips integrated within the DIP-IPM is 150C (@TC 100C). However, to ensure safe operation of the DIP-IPM, the average junction temperature should be limited to Tj(avg) 125C (@TC 100C). **VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C, Non-repetitive, Less than 2s
IGBT Inverter Sector
Collector-Emitter Voltage Each Collector Current, (TC = 25C) Each Peak Collector Current, (TC = 25C, Less than 1ms) Supply Voltage (Applied between P - N) Supply Voltage, Surge (Applied between P - N) Collector Dissipation (TC = 25C, per 1 Chip) VCES IC ICP VCC VCC(surge) PC 600 3 6 450 500 21.3 Volts Amperes Amperes Volts Volts Watts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) Supply Voltage (Applied between VUFB-U, VVFB-V, VWFB-W) Input Voltage (Applied between UP, VP, WP-VNC, UN, VN, WN-VNC) Fault Output Supply Voltage (Applied between FO-VNC) Fault Output Current (Sink Current at FO Terminal) Current Sensing Input Voltage (Applied between CIN-VNC) VD VDB VIN VFO IFO VSC 20 20 -0.5 ~ VD+0.5 -0.5 ~ VD+0.5 1 -0.5 ~ VD+0.5 Volts Volts Volts Volts mA Volts
Note 1 - TC Measure Point
CONTROL TERMINALS DIP-IPM
Note 2 - Flatness Measurement Position
MEASUREMENT POINT 11.6mm 3.0mm +- 4.6mm
IGBT CHIP FWDi CHIP POWER TERMINALS
TC POINT HEATSINK HEATSINK SIDE - +
PLACE TO CONTACT A HEATSINK HEATSINK
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07/06
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21961, PS21961-A, PS21961-C IntellimodTM Module Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Saturation Voltage Diode Forward Voltage Inductive Load Switching Times VCE(sat) VEC ton trr tC(on) toff tC(off) Collector Cutoff Current ICES VD = VDB = 15V, IC = 3A, VIN = 5V, Tj = 25C VD = VDB = 15V, IC = 3A, VIN = 5V, Tj = 125C -IC = 3A, VIN = 0V VCC = 300V, VD = VDB = 15V, IC = 3A, Tj = 125C, VIN = 0 5V, Inductive Load VCE = VCES, Tj = 25C VCE = VCES, Tj = 125C -- -- -- 0.50 -- -- -- -- -- -- 1.60 1.70 1.55 0.95 0.30 0.35 1.40 0.50 -- -- 2.15 2.30 2.10 1.50 -- 0.55 2.00 0.80 1.0 10 Volts Volts Volts S S S S S mA mA
Control Sector
Circuit Current VD = VDB = 15V VIN = 0V Fault Output Voltage Input Current Short Circuit Trip Level* Supply Circuit Under-voltage VFOH VFOL IIN VSC(ref) UVDBt UVDBr UVDt UVDr Fault Output Pulse Width** ON Threshold Voltage OFF Threshold Voltage ON/OFF Threshold Hysteresis Voltage tFO Vth(on) Vth(off) Vth(hys) Applied between UP, VP, WP-VNC, UN, VN, WN-VNC ID VIN = 5V Total of VP1-VNC, VN1-VNC VUFB-U, VVFB-V, VWFB-W Total of VP1-VNC, VN1-VNC VUFB-U, VVFB-V, VWFB-W VSC = 0V, FO Terminal Pull-up to 5V by 10k VSC = 1V, IFO = 1mA VIN = 5V VD = 15V* Trip Level, Tj 125C Reset Level, Tj 125C Trip Level, Tj 125C Reset Level, Tj 125C -- -- -- -- 4.9 -- 0.70 0.43 10.0 10.5 10.3 10.8 20 -- 0.8 0.35 -- -- -- -- -- -- 1.00 0.48 -- -- -- -- -- 2.1 1.3 0.65 2.80 0.55 2.80 0.55 -- 0.95 1.50 0.53 12.0 12.5 12.5 13.0 -- 2.6 -- -- mA mA mA mA Volts Volts mA Volts Volts Volts Volts Volts s Volts Volts Volts
* Short Circuit protection is functioning only for the low-arms. Please select the value of the external shunt resistor such that the SC trip level is less than 1.7 times the current rating. **Fault signal is asserted only for a UV or SC condition on the low side. On a SC fault the FO duration will be 20sec. On a UV condition the fault signal will be asserted as long as the UV condition exists or for 20sec, whichever is longer.
07/06
3
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21961, PS21961-A, PS21961-C IntellimodTM Module Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
Thermal Characteristics
Characteristic Junction to Case Symbol Rth(j-c)Q Condition Inverter RC-IGBT (Per 1/6 Module) Min. -- Typ. -- Max. 4.7 Units C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Control Supply Voltage VD VDB Control Supply Variation Arm Shoot-through Blocking Time Allowable Minimum Input Pulse Width* VNC Voltage Variation dVD, dVDB tDEAD PWIN(on) PWIN(off) VNC Between VNC-N (Including Surge) For Each Input Signal, TC 100C Symbol VCC Condition Applied between P-N Terminals Applied between VP1-VNC, VN1-VNC Applied between VUFB-U, VVFB-V, VWFB-W -1 1.5 0.5 0.5 -5.0 -- -- -- -- -- 1 -- -- -- 5.0 V/s s s s Volts Min. 0 13.5 13.0 Typ. 300 15.0 15.0 Value 400 16.5 18.5 Units Volts Volts Volts
*DIP-IPM might not make response or work properly if the input signal plus width is less than the recommended minimum value.
4
07/06
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21961, PS21961-A, PS21961-C IntellimodTM Module Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
Application Circuit
07/06
5
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21961, PS21961-A, PS21961-C IntellimodTM Module Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
Protection Function Timing Diagrams
Short-Circuit Protection (Lower-arms only with the external shunt resistor and RC filter)
A7 LOWER-ARMS CONTROL INPUT PROTECTION CIRCUIT STATE SET A6 RESET
INTERNAL IGBT GATE SC A2
A3
A1 OUTPUT CURRENT IC SENSE VOLTAGE OF THE SHUNT RESISTOR FAULT OUTPUT FO
A4 A8 SC REFERENCE VOLTAGE CR CIRCUIT TIME CONTAINS DELAY (NOTE)
A5
A1: Normal operation - IGBT turn on and conducting current. A2: Short-circuit current detected (SC trigger). A3: IGBT gate hard interrupted. A4: IGBT turn off. A5: FO output with a fixed pulse width of tFO(min) = 20s. A6: Input "L" - IGBT off. A7: Input "H" - IGBT on is blocked during the FO output period. A8: IGBT stays in off state.
Under-Voltage Protection (Lower-side, UVD)
CONTROL INPUT PROTECTION CIRCUIT STATE SET
RESET UVDr
RESET
CONTROL SUPPLY VOLTAGE VD
B1
UVDt
B3 B4
B6
B2 OUTPUT CURRENT IC FAULT OUTPUT FO
B7
B5
B1: Control supply voltage rise - After the voltage level reaches UVDr, the drive circuit begins to work at the rising edge of the next input signal. B2 : Normal operation - IGBT turn on and conducting current. B3: Under-voltage trip (UVDt). B4: IGBT turn off regardless of the control input level. B5: FO output during under-voltage period, however, the minimum pulse width is 20s. B6: Under-voltage reset (UVDr). B7: Normal operation - IGBT turn on and conducting current.
6
07/06
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PS21961, PS21961-A, PS21961-C IntellimodTM Module Dual-In-Line Intelligent Power Module 3 Amperes/600 Volts
Protection Function Timing Diagrams
Under-Voltage Protection (Upper-side, UVDB)
CONTROL INPUT PROTECTION CIRCUIT STATE
RESET UVDBr
SET
RESET
CONTROL SUPPLY VOLTAGE VDB
C1
UVDt
C3
C5
C2 OUTPUT CURRENT IC
C4
C6
FAULT OUTPUT FO
HIGH LEVEL (NO FAULT OUTPUT)
C1: Control supply voltage rises - After the voltage level reaches UVDBr, the drive circuit begins to work at the rising edge of the next input signal. C2: Normal operation - IGBT turn on and conducting current. C3: Under-voltage trip (UVDBt). C4: IGBT stays off regardless of the control input level, but there is no FO signal output. C5: Under-voltage reset (UVDr). C6: Normal operation - IGBT turn on and conducting current.
Typical Interface Circuit
5V LINE
DIP-IPM
10k UP, VP, WP, UN, VN, WN MCU FO 3.3k (MIN)
VNC (LOGIC)
NOTE: RC coupling at each input (parts shown dotted) may change depending on the PWM control scheme used in the application and the wiring impedance of the printed circuit board. The DIP-IPM input signal section integrates a 3.3k (min) pull-down resistor. Therefore, when using an external filtering resistor, care must be taken to satisfy the turn-on threshold voltage requirement.
Wiring Method Around Shunt Resistor
Wiring inductance should be less than 10nH.
DIP-IPM
(Equivalent to the inductance of a copper pattern with length = 17mm, width = 3mm, and thickness = 100um.) RSHUNT (Chip type resistor is recommended.)
VNC
N This GND wiring from VNC should be as close to the shunt resistors as possible.
07/06
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